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POCKET SORTER: THE ALL-IN-ONE E-COMMERCE SOLUTION

Summary of the article

The Transitic Pocket Sorter is an automated solution designed to sort and organize e-commerce items at high speed. Compact and modular, it optimizes picking, sorting, and packing while reducing errors and manual handling. Adapted to fluctuating volumes, it ensures efficient returns management and is also suitable for other sectors such as retail.

The pocket sorter is an overhead sortation system for articles and accessories. It automatically routes, sorts and orders items picked in batches to a packaging station. It is also used to manage returns, which account for 39% of orders in France (source: Statista).

Its compact configuration, modularity and versatility make it one of the most complete and cost-effective intralogistics systems available.

The pocket sorter is a fully automated system that collects, transports, sorts and sequences mass-produced items, whatever their original location and picking method (fixed or dynamic storage, manual or robotised picking). The items then arrive at the workstations in a precise order to be packed.

It’s an all-in-one solution that can handle items such as accessories, footwear, clothing, small parcels and cosmetics at a sustained rate of up to 12,000 items per hour.

These solutions are particularly well suited to e-commerce, but can also be used in other sectors such as retail, logistics and industry. With Pick-to-Light and Put-to-Light, any company with varied processes such as picking, kitting or dispatching can manage its preparations in the best possible way.

01. How does the pocket sorter work?

Made up of hanging pouches, usually on hangers or hooks, the pocket sorter uses high-speed overhead conveyors to transport the pouches containing parts to the various packaging stations.

The process is divided into 5 main steps:

pocket sorter - processus transitic

Product picking: The main advantage of the pocket sorter is that it enables the operator to pick items without distinction of order. This increases productivity. Picking is done by wave, i.e. by group of customer orders.

Loading the pockets: Once picked, the items are sent to injection stations. Each item is scanned and placed in a pouch, and each pouch has an RFID tag to ensure constant tracking during the sorting process.

Temporary buffer and pocket sequencing: The pockets are automatically routed to a temporary storage area that acts as a buffer. They are then sent to the heart of the system: matrix sorting. Once all the items in the same order are stored in the buffer, this intelligent system uses algorithms to group the pockets according to customer orders.

Unloading the pockets: The pockets are delivered to the operators in a precise order. The items are then unloaded to be repacked in their final packaging. Like injection, this stage can be fully automated.

Do you have an intralogistics project? Transitic helps you make it happen

Why choose Pocket Sorter

Respect for goods

A compact, scalable system

Responding to changing flows

Monitoring and control

An intuitive solution with good user acceptance

Durability and maintenance

02. The main advantages of Transitic’s Pocket Sorter

 

The Transitic Pocket Sorter meets all requirements in terms of productivity and precision:

 

1

Increase your productivity

Thanks to a 100% automated system that ensures high throughput and a continuous flow of goods.
2

Production Optimization

Thanks to an all-in-one solution for transporting, storing, sorting, and sequencing orders.
3

Reduction of manual handling

A Goods-to-Person solution that reduces operator movement and tasks.
4

Reduction of errors

Error-free order fulfillment guaranteed thanks to end-to-end traceability of items.
5

Returns Optimization

Returns management, a major pain point in logistics, is made easier.
6

Space Optimization

Thanks to a compact overhead system that frees up floor space and allows for flexible layouts.
7

Reduced Maintenance

A long-lasting installation and a frictionless system that minimizes wear.
8

Flow Adaptation

The speed of the flows and their sequencing can be fully adapted according to activity levels.
9

Unit Handling

Each item is individually tracked, enabling omnichannel processing.
10

High Modularity

The system can be easily modified and expanded to meet new requirements.
11

IT Supervision

Real-time flow management thanks to the OpenWCS software.

About the Author – Frédéric Weber

Frédéric Weber has been Managing Partner at Transitic since 2008. He regularly contributes to specialized press to share his expertise on the future of intralogistics and the supply chain, particularly in the textile sector, where the group has been a recognized leader since the 1990s.

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